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Lean Manufacturing

Lean Manufacturing

http://vision-lean.blogspot.com/

The Lean Manufacturing house can only grow if its foundations are built first. Without using a highly flexible and modular system that allows muda to be eliminated and Kaizen attitudes to be introduced into the plant, it is impossible to proceed to the later steps of Lean Manufacturing, which are work standardization, sequencing (Heijunka) JIT and JIDOKA.

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  • What is SMED?

    Posted on Wednesday December 17th, 2008 at 11:49

    SMED, stands for Single-Minute Exchange of Die, is a theory and techniques for performing setup operations in under ten minutes, i.e., in a number of minutes expressed in a single digit. The SMED method was revolutionized by Mr. Shingo since 1950 in ...

  • Lean-Manufacturing Objectives

    Posted on Sunday November 9th, 2008 at 12:13

    QualityIncreasing the quality level of the working process means reducing the number of errors, repairs and rejects. The result is less demand for company resources and therefore lower total operating costs. CostThe production process begins with hum...

  • Reduce Waste

    Posted on Sunday November 9th, 2008 at 11:36 in muda

    1 - Muda caused by inappropriate processingUsing small front-picked containers reduces the length of the line, saving on general expenditure, reducing flow costs and saving time.2 - Muda caused by defectsDefects cost the company money and time. They ...

  • Kaizen System

    Posted on Sunday November 9th, 2008 at 11:33 in kaizen system

    One of the fist steps taken by the Lean Company is to introduce multidisciplinary teams (including operators) on the factory floor to help reduce waste. The Kaizen approach consists of making continual user-driven improvements as part of the fight ag...

  • Lean Manufacturing identifies 7 areas of waste or ' muda '.

    Posted on Sunday November 9th, 2008 at 11:29 in kaizen, muda, standardise work

    The Lean Manufacturing house can only grow if its foundations are built first. Without using a highly flexible and modular system that allows muda to be eliminated and Kaizen attitudes to be introduced into the plant, it is impossible to proceed to t...

  • Changing the production system

    Posted on Sunday November 9th, 2008 at 11:23 in 5s, smed, just in time, muri, heijunka, poka yoke, jidoka

    There are three problems inherent in any production system:• Waste (Muda),• Instability,• Variability (Mura).These problems reduce system efficiency by exerting a negative effect on quality, costs and delivery times. The end result is a lower r...

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